BATER lead acid batteries OPzS Optima type for standby application

BATER is a manufacturer of complete standby aplication lead acid  batteries with low antimony (LA) positive tubular plates OPzS Optima type, consistent with DIN40736 standards, with life of 20 years. We manufacture OPzS Optima cells and stands to batteries, using the latest technological developments. Our batteries are reliable, have very long life and low cost. By using  recombination plug RecPlug1 patented by BATER the need for water refill in the cell has been virtually eliminated. The recombination plug has also reduced ventilation requirements of rooms t, which significantly reduced costs associated with the construction of battery room and maintenance costs.

Description

Our batteries are built from:

  • the highest quality lead acid cells produced in BATER plant in Gliwice,
  • stands covered with polyethylene coatings of the highest corrosion resistance manufactured in BATER plant in Warsaw,
  • patented recombination plugs eliminating the emission of hydrogen and water loss manufactured in BATER plant in Warsaw

We manufacture complete series of types of stationary batteries, with dimensions compatible with DIN 40 736 standard, consisting of:

  • 2V cells with capacity from 107Ah to 3340Ah,

Key features of OPzS Optima batteries manufactured by BATER are:

  • long operational life amounting  20 years resulting from the application of the highest quality materials and latest manufacturing technology,
  • good cycling operation,
  • low internal resistance value by applying the best components (including separators) of reputable global manufacturers,
  • low self-discharge<3%/month,
  • extremely low water use through the use of low-antimony alloys and patented recombination plugs (need for refill once every 12-15 years),
  • rapid and straightforward control of electrolyte level through transparent containers,
  • the highest level of safety and mechanical resistance of battery,
    – battery cell containers produced by the leading European manufacturer are made of SAN plastic resistant to high and low temperature,
    – lids with dependable poles seals to prevent the decrease of electrolyte,
    – the basis for batteries are made of steel and covered by polyethylene coating applied by fluidization. The coating is resistant to shock, acid and any weather condition,
    – the highest quality flexible connectors and screws connecting cells in the battery are fully insulated and provide full protection against short circuits.

BATER batteries have a HIGH DEGREE OF EFFICIENCY, as a consequence:

  • we lower the value of floating current and minimize energy losses generated during operation of the battery,
  • we shorten charging time, increasing the availability of a battery, thus, reducing the cost of battery charging,
  • we lower operating costs.

Construction of OPzS Optima

  • positive plates
    The grid of the tubular positive plate consists of several lead spines which are joined together by the upper frame. The plate is made of low-antimony alloy 1,7% with the addition of substances preventing the creation of crystalline structures. The core is die cast. This provides homogeneity of lead alloy in the whole core. Positive plate is tubular, which means that the condensed active mass (PbO2) is placed in special tubes (guntlets) cured by impregnation and sealed from the bottom with a plug from polyester fibers. This construction provides excellent penetration of electrolyte through the walls of tubes, while preventing the active mass from dropping to the bottom of the container. The tubes are filled on wet which ensures homogeneity and repeatability of cells measurements,
  • negative plates
    Negative plate is made of the technology guaranteeing high porosity active mass. Negative plate grids are die cast from low antimony lead alloy with the addition of substances preventing from the creation of crystalline structures. Plates are inserted into a special mesh of Sireg production to prevent active mass from dropping,
  • container and  lid
    The containers is made of transparent plastic and the lid of gray high-resistant plastic (type SAN – Styrene Acrylonitrile). Lid and container are being glued and is proof against the escape of gas or leakage of electrolite. Acid-resistant rubber seals around the poles prevent the electrolyte loss during transport and operation,
  • separators
    High reputable manufacturer Daramic separators insulating positive plates from negative ones are made of microporous polyethylene with low electrical resistance. They are characterized by high resistance to sulfuric acid, high temperature and aging processes,
    terminals
    Terminals made of corrosion-resistant alloy of lead with a brass core reducing fastness and increasing the value of maximum current,
  • terminals sealing 
    Plastic grommet with special seal,,
  • connector
    Fully insulated solid copper with full insulated screw with measurements hole,
  • standard recombination plugs RegPlug1
    RecombinationpPlugs prevent hydrogen emission to the environment which is the protection against explosion, virtually eliminating the need to refill the water and reduces the battery room ventilation requirements to the level of VRLA batteries. On request, alternatively, we also equip the cell with  ceramic plugs. Plugs enable gas excess to escape from the interior of the cell and protect against penetration of flame to the cell,

Dimensions and technical data

@+20oC

Cell type:

...................................

OPzS Optima
Nom. volt.

[V]
Capacity

C10 (2)

Uend=

1.80V/cell

[Ah]
Capacity

C5

Uend=

1.75V/cell

[Ah]
Capacity

C3

Uend=

1.75V/cell

[Ah]
Capacity

C1

Uend=

1.67V/cell

[Ah]
Capacity

Cnom (1)

Uend=

1.80V/cell

[Ah]
Charg.

current

Inom (1)

[A]
Lenght

L

[mm]
Widht

W

[mm]
Height

H

[mm]
Weight

without

electr.

+/-5%

[kg]
Weight

with

electr.

+/-5%

[kg]
2-OPzS-100210792796010010103206369611
3-OPzS-150216113811890150151032063691116
4-OPzS-2002215183157119200201032063691318
5-OPzS-2502268230197148250251242063691622
6-OPzS-3002322275236178300301452063691826
5-OPzS-3502388333286218350351242064852029
6-OPzS-4202465400343263420421452064852434
7-OPzS-4902542466400307490491662064852839
6-OPzS-6002656566492355600601452066603550
7-OPzS-7002753680570401700702101916603952
8-OPzS-8002875756659473800802101916604665
9-OPzS-9002981865770510900902102336605576
10-OPzS-10002109394582459010001002102336605780
11-OPzS-110021206104391165411001102102756605985
12-OPzS-120021312113498870912001202102756606693
11-OPzS-13752164014211185740137513821027581078113
12-OPzS-15002167014571235787150015021027581088119
13-OPzS-16252181815961340824162516321239779279143
14-OPzS-175021965173514468621750175212397792102146
15-OPzS-187522096183915469551875186212397792104148
16-OPzS-2000222271943164710502000200212397792106152
17-OPzS-2125223232126178511262125213212487792130180
19-OPzS-2375226022371199712602375238212487792137189
20-OPzS-2500227832431206813132500250212487792145200
22-OPzS-2750230102780235014102750275212576792154220
24-OPzS-3000233402918247415723000300212576792170240
26-OPzS-3250236103188274018453250325212576792178250
(1) Nominal parameters – capacity Cnom and current Inom mean C10 and I10 according to PN EN 60896-11:2003.
(2) Capacity C10 after 10 cycles

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